Rapid Prototyping: Exploring Multiple Design Options
One year ago TLCD Architecture purchased an Universal LS 6.60 laser-cutting machine. This amazing piece of equipment can cut and etch wood, cardboard, plastic and metal with precision cuts to 3/1,000 of an inch. We are still exploring all the options of what this technology can do.
The laser cutter is being used primarily for producing architectural models. It can take digital files and make incredibly precise cuts at a small scale. Something very difficult to do with an X-Acto knife… and with fewer sliced fingertips!
We are currently exploring the ability to do rapid prototyping, which means we can easily explore multiple design options in model form very quickly. This process took many hours of hand cutting in the past and rarely produced more than one option.
This last week Nick Diggins and Carl Servais from our office experimented with a new workflow made possible by the Dynamo scripting software now available within the Revit modeling software that is our mainstay architectural design tool. They created eight different versions of a complex perforated 3-D form for centerpieces for our holiday party at DeTurk Round Barn. With the scripting software, Revit output can be prepared for the laser cutter quickly and design options created and manufactured with the laser-cutter.
One exciting possibility is that the models can be scaled up and architectural designs can be fabricated at large scale with CNC Routing machines for wood and softer materials, and plasma cutters for metal and other more durable materials. Forms that were nearly impossible to conceive of or too expensive to fabricate by hand are now easily accessible. The possibilities are endless!
Watch the video we produced on our GoPro of this fabrication process. Rapid Prototyping: Captured on Video